RANCANG BANGUN SCADA MENGGUNAKAN PLC PADA MESIN BAGGING

Aldika Widyadana Ansyari, - and Erik Haritman, - and Muhammad Adli Riqulloh, - (2025) RANCANG BANGUN SCADA MENGGUNAKAN PLC PADA MESIN BAGGING. S1 thesis, Universitas Pendidikan Indonesia.

Abstract

Penelitian ini membahas perancangan dan implementasi sistem otomasi pada mesin bagging berbasis Programmable Logic Controller (PLC) yang terintegrasi dengan Human Machine Interface (HMI) dan Supervisory Control and Data Acquisition (SCADA) untuk meningkatkan efisiensi proses penimbangan dan pengemasan produk. Tujuan penelitian adalah mengembangkan sistem yang mampu menimbang bahan secara akurat dan mengemasnya secara otomatis dengan waktu proses yang optimal. Penelitian ini dilaksanakan sebagai solusi terhadap keterbatasan sistem manual yang kurang presisi, memerlukan waktu lama, dan rentan terhadap kesalahan manusia. Metode penelitian meliputi perancangan perangkat keras yang terdiri dari load cell, PLC, dan HMI, serta pemrograman perangkat lunak untuk mengatur alur kerja mesin, komunikasi antarkomponen, dan monitoring secara real-time melalui SCADA. Pengujian dilakukan pada aspek integrasi perangkat keras dan perangkat lunak, akurasi sensor load cell, serta perbandingan waktu pengemasan dengan metode manual. Hasil pengujian menunjukkan bahwa sistem mampu mencapai akurasi penimbangan sebesar 98,6% sesuai target berat per kemasan. Selain itu, waktu siklus pengemasan menggunakan mesin lebih cepat rata-rata 30,6% dibandingkan metode manual, dengan integrasi sistem berjalan lancar tanpa error komunikasi. Penerapan sistem ini tidak hanya meningkatkan produktivitas dan konsistensi hasil, tetapi juga menurunkan potensi kesalahan manusia, mengurangi beban kerja operator, serta berpotensi diterapkan lebih luas pada lini produksi industri yang membutuhkan kecepatan dan ketelitian tinggi. This research presents the design and implementation of an automated bagging machine system using a Programmable Logic Controller (PLC) integrated with a Human Machine Interface (HMI) and Supervisory Control and Data Acquisition (SCADA) to improve the efficiency of weighing and packaging processes. The objective of this study is to develop a system capable of weighing materials accurately and packaging them automatically within an optimal processing time. This work was carried out as a solution to the limitations of manual systems, which often lack precision, require longer processing times, and are prone to human errors. The methodology involved the design of hardware components, including a load cell, PLC, and HMI, along with the development of software programs to manage machine workflows, establish inter-device communication, and enable real-time monitoring through SCADA. The experimental evaluation was conducted on hardware and software integration, load cell sensor accuracy, and a comparison of packaging time between manual methods and the automated system. The experimental results demonstrated that the system achieved a weighing accuracy of 98.6% according to the target weight per package. Furthermore, the average packaging cycle time using the automated system was reduced by 30.6% compared to the manual method, while system integration was successfully implemented without communication errors. The adoption of this system not only enhances productivity and ensures consistent results but also reduces human workload, minimizes operational errors, and offers strong potential for broader industrial applications that require high precision and efficiency.

	Text S_PTOIR_2102599_Title.pdf Download (789kB)
	Text S_PTOIR_2102599_Chapter1.pdf Download (251kB)
	Text S_PTOIR_2102599_Chapter2.pdf Restricted to Staf Perpustakaan Download (923kB)
	Text S_PTOIR_2102599_Chapter3.pdf Download (1MB)
	Text S_PTOIR_2102599_Chapter4.pdf Restricted to Staf Perpustakaan Download (1MB)
	Text S_PTOIR_2102599_Chapter5.pdf Download (209kB)
	Text S_PTOIR_2102599_Appendix.pdf Restricted to Staf Perpustakaan Download (1MB)

Item Type:	Thesis (S1)
Additional Information:	https://scholar.google.com/citations?hl=en&user=HZfxU7kAAAAJ ID SINTA Dosen Pembimbing: Erik Haritman: 6003383 Muhammad Adli Rizqulloh: 6745864
Uncontrolled Keywords:	SCADA, PLC, HMI, bagging, load cell, otomasi industri SCADA, PLC, HMI, bagging, load cell, industrial automation
Subjects:	T Technology > TK Electrical engineering. Electronics Nuclear engineering
Divisions:	Fakultas Pendidikan Teknik dan Industri > S1 Pendidikan Teknik Otomasi Industri dan Robotika
Depositing User:	Aldika Widyadana Ansyari
Date Deposited:	30 Oct 2025 07:15
Last Modified:	30 Oct 2025 07:15
URI:	http://repository.upi.edu/id/eprint/144718

Actions (login required)

View Item